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5S METHODOLOGY

       5S is a methodology for organizing workplaces so that work can be done efficiently, effectively, and safely. This system focuses on putting everything where it belongs and keeping the workplace clean, which makes it easier for people to do their jobs without wasting time or risking injury.

5S is a workplace organization method that contains a list of five Japanese words i.e. Seiri, Seiton, Seiso, Seiketsu, and Shitsuke.

       5S means, “a place for everything and everything in its place" .Implementing 5S raises product quality and improves work productivity, resulting in lower costs and higher efficiencies.

    It doesn't need any technical analysis and can be implemented in all types of companies, ranging from manufacturing plants to offices, small businesses to large multinational organizations and in both private and public sectors.



History of 5S

        5S was developed in Japan by Japanese inventor Taiichi Ohno in early 1980’s. He was Toyota engineer who is also known as the Father of 5S. And also known as the father of Japanese industrial revolution. Earlier it was used by Toyota Production system, later it was adopted by many organizations globally. Toyota engineer Taiichi Ohno, spent the decades after the world war II exploring ways to trim the fat in Toyota’s manufacturing processes. And came up with this system also known as “Toyota Production System” or “Lean Manufacturing”.

5S Interpretation (Japanese)

  • Seiri
  • Seiton
  • Seiso
  • Seiketsu
  • Shitsuke

5S Interpretation (English)

  • Sort
  • Set in Order
  • Shine
  • Standardize
  • Sustain

Benefits of 5S -

  • Reduced costs
  • Higher quality
  • Increased productivity
  • Greater employee satisfaction
  • A safer work environment
  • Proper utilization of space






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